https://www.dglengineering.co.uk/contact daily 0.75 2026-03-02 https://www.dglengineering.co.uk/about daily 0.75 2026-02-27 https://www.dglengineering.co.uk/services daily 0.75 2026-02-27 https://www.dglengineering.co.uk/home daily 1.0 2026-03-02 https://www.dglengineering.co.uk/services/one-off-prototype-manufacturing daily 0.75 2026-02-27 https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/8325f0d8-29c4-4097-ab18-6c011bdbdd68/Cover+Plate.jpg https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/07f85263-4a68-46ca-b29c-5ac60ad9ffac/Brass+extrusion+nozzle.jpeg https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/f042e246-d9b5-4798-878c-8fb41a992a70/Aliminum+light+bracket.jpg https://www.dglengineering.co.uk/services/part-repairs-component-modification daily 0.75 2026-02-27 https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/c7d51a8c-08c9-4db0-b79f-c075755c7743/Bike+frame+repair.jpg https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/4dbbe3ad-527a-4d39-a13b-4de96777e80a/Brembo+brake+repair.jpeg https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/9a95c8f1-0db1-46fb-b4cb-3edffced8ec8/Motorbike+cylinder+head+machining.jpeg https://www.dglengineering.co.uk/services/small-batch-machining-production daily 0.75 2026-02-27 https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/63f60b61-1c70-47e2-ab63-d1cf5d3eb6ad/Brass+bracket+for+handlebars.jpeg https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/f2eca17c-443e-4898-b29b-260398735ed9/large+machined+sprocket.jpg https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/c8acfff5-7206-4c0e-916c-53bae4b86a26/Plastic+part+batch.jpg https://www.dglengineering.co.uk/services/emergency-machining-breakdown-support daily 0.75 2026-02-27 https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/61aa6c97-091c-40ed-b612-40cf34208789/Fireplace+repair.jpg https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/4dbbe3ad-527a-4d39-a13b-4de96777e80a/Brembo+brake+repair.jpeg https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/2cc1a28c-58f9-470c-ad00-6e8134f226ae/Train+door+repair.jpeg https://www.dglengineering.co.uk/services/workshop-machining-capability daily 0.75 2026-02-27 https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/efe3ceeb-8cbf-46e8-a143-e2e30b5be96d/DGL++Part+Engraving.jpeg https://www.dglengineering.co.uk/services/short-term-onsite-machining-machinist-cover daily 0.75 2026-02-27 https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/f2eca17c-443e-4898-b29b-260398735ed9/large+machined+sprocket.jpg https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/00016015-6ef9-403f-b646-9c52580d4a4d/Brass+thread+milling.jpeg https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/9a95c8f1-0db1-46fb-b4cb-3edffced8ec8/Motorbike+cylinder+head+machining.jpeg https://www.dglengineering.co.uk/gallery daily 0.75 2026-02-27 https://www.dglengineering.co.uk/gallery/repairs-modifications-and-3d-printing monthly 0.5 2026-02-27 https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/4dbbe3ad-527a-4d39-a13b-4de96777e80a/Brembo+brake+repair.jpeg Gallery - Repairs, Modifications and 3D Printing A Brembo brake caliper with stripped mounting threads restored by accurately drilling, re‑machining and fitting new threads on the mill. The damaged hole was set up square to the mounting face, bored to a clean diameter and re‑tapped to accept a stainless steel insert, giving a stronger and more durable thread than the original casting. This repair brings the caliper back into safe working condition, maintaining correct alignment and clamping force on a safety‑critical braking component where replacement parts were costly or unavailable. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/1f849b75-2c73-4571-bb50-ef6d9a43ba6e/3d+printed+jig+for+cast+bracket+drilling.jpeg Gallery - Repairs, Modifications and 3D Printing A custom jig 3D‑printed in PETG to securely hold awkwardly shaped cast components during machining. Designed in CAD to match the irregular geometry of the casting, the jig provides a stable, repeatable clamping surface where conventional fixturing would slip or distort the part. PETG offers the right balance of rigidity and toughness, allowing the jig to grip the casting without marking it while withstanding the loads of drilling, milling or tapping operations. This one‑off fixture speeds up setup, improves accuracy and makes previously difficult parts straightforward to machine. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/9a95c8f1-0db1-46fb-b4cb-3edffced8ec8/Motorbike+cylinder+head+machining.jpeg Gallery - Repairs, Modifications and 3D Printing Two motorcycle cylinder heads re‑machined to modify and correct the sealing faces for improved gasket compression and accurate assembly. Each head was set up on the mill, indicated true and skimmed with controlled material removal to achieve a flat, uniform surface across both combustion chambers. The machining corrects distortion, wear or previous damage, ensuring consistent combustion sealing and restoring reliable performance on an engine where replacement heads were either unavailable or uneconomical. The matched pair was finished to identical heights to maintain correct compression and valve timing across the cylinders. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/ffc42571-241e-4801-b743-aa8ef5106e14/3d+printed+motorbike+sprocket.jpeg Gallery - Repairs, Modifications and 3D Printing An original, worn motorcycle sprocket alongside a 3D‑printed PETG replica used as a physical reference before machining a new replacement. The obsolete sprocket was measured and modelled in CAD, then printed to verify tooth geometry, offsets and clearances against the bike’s assembly. The PETG version provides a lightweight, accurate mock‑up that allows quick checks of fit and alignment before committing to machining the final sprocket in metal. This workflow reduces risk, speeds up development and ensures the new part precisely matches the original where no OEM replacements exist. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/48230cfb-7406-4821-8616-43a2c709b212/Fireplace+door+repair+and+replacement.jpg Gallery - Repairs, Modifications and 3D Printing A replacement fireplace hinge recreated from an original, worn example that could no longer be sourced. The damaged hinge was carefully measured and reverse‑engineered in CAD to match the original proportions, pivot geometry and mounting layout. The new hinge was then machined from steel, with accurate turning and milling to produce a smooth, aligned pivot and a clean fit against the existing fireplace hardware. This one‑off restoration part preserves the period look of the hearth while restoring full, safe functionality where modern replacements simply don’t exist. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/2cc1a28c-58f9-470c-ad00-6e8134f226ae/Train+door+repair.jpeg Gallery - Repairs, Modifications and 3D Printing A modern train door brought in with a bolt seized in place and a failed attempt at drilling it out, leaving the mounting hole damaged and off‑centre. The door was set up in a purpose‑built jig designed specifically to hold the large, awkward panel securely and square to the drilling axis. With the jig clamped to the door, a mag drill was used to re‑establish the correct hole position, boring out the damaged area cleanly and restoring the geometry that the previous attempt had compromised. A new steel insert was then machined to precise dimensions, featuring a knurled outer surface for mechanical grip. The insert was bonded in place with high‑strength epoxy, creating a permanent, accurately aligned repair capable of handling the loads and repeated cycles expected in daily train‑door operation. This process returned the door to serviceable condition without needing costly replacement panels. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/1770732368005-E1GC9WYISYKO21OHDWUR/Hook%2Bknife%2Bplastic%2B-%2BCopy.jpg Gallery - Repairs, Modifications and 3D Printing A fully functional hook‑knife prototype produced on the 3D printer to test ergonomics, blade geometry and real‑world handling before machining the final version in metal. Printed in a tough, impact‑resistant filament, the body captures the exact internal cutting path, hook profile and grip features from the CAD model. The printed version allows safe evaluation of how the tool sits in the hand, how the hook engages with webbing or cord, and how the overall shape performs under load. This approach speeds up development, reduces risk and ensures the final machined knife meets the exact requirements for a reliable emergency‑cutting tool. https://www.dglengineering.co.uk/gallery/turning monthly 0.5 2026-02-27 https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/d0ba4e6a-9a09-4793-9ed1-2e27f40d2328/Connector.jpg Gallery - Turning A precision‑machined steel connector featuring a deep knurled grip, accurately milled flats and a cleanly cut threaded section, designed for joining and securing fire staff components. Manufactured using manual turning, milling and threading operations for strength, durability and repeatable fit. Ideal for custom fire props, specialist performance equipment and one‑off replacement parts requiring high accuracy and reliable mechanical engagement. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/48ee2816-524e-415f-a71b-7e1efd20687b/Pak+Boi.jpg Gallery - Turning A small‑batch run of stainless 303 pack boys machined for specialist skydiving equipment. Precision turning, threading and profiling ensure strength, reliability and consistent fit for deployment systems. Manufactured at DGL Engineering using accurate manual and CNC machining for durable, corrosion‑resistant components used in high‑performance applications. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/ce7c63ed-ea99-4093-9cbc-20c28e9d9f2b/spacer.jpg Gallery - Turning A precision‑machined prototype spacer developed for a bicycle repair company that designed a custom solution to a niche mechanical problem. Manufactured from high‑quality material with accurate turning, facing and tolerance control, this one‑off spacer enables correct alignment and reliable fit where no off‑the‑shelf part existed. Created through close collaboration to support testing, refinement and real‑world performance in specialist cycle repair applications. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/a22045a4-5ce7-4e11-b04a-efdd4a32d5c5/Press+tool+3.jpg Gallery - Turning Precision‑machined steel bearing cups and PND bearing presses produced for a bicycle repair company developing solutions to a niche mechanical problem. Manufactured from high‑strength steel with accurate turning, facing and tolerance control, these components ensure correct bearing alignment, smooth installation and long‑term durability. Designed as custom, one‑off and small‑batch parts to support specialist repair work, prototype development and unique engineering challenges where standard bicycle components are unavailable or unsuitable. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/e2e002cd-455e-4768-bd8c-90c3edec7c99/Press+tool+2.jpg Gallery - Turning Precision‑machined steel bearing cups and PND bearing presses produced for a bicycle repair company developing solutions to a niche mechanical problem. Manufactured from high‑strength steel with accurate turning, facing and tolerance control, these components ensure correct bearing alignment, smooth installation and long‑term durability. Designed as custom, one‑off and small‑batch parts to support specialist repair work, prototype development and unique engineering challenges where standard bicycle components are unavailable or unsuitable. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/d4b94e09-9305-4c80-ae2f-603bff32e26a/Press+tool+1.jpg Gallery - Turning Precision‑machined steel bearing cups and PND bearing presses produced for a bicycle repair company developing solutions to a niche mechanical problem. Manufactured from high‑strength steel with accurate turning, facing and tolerance control, these components ensure correct bearing alignment, smooth installation and long‑term durability. Designed as custom, one‑off and small‑batch parts to support specialist repair work, prototype development and unique engineering challenges where standard bicycle components are unavailable or unsuitable. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/e8d50b2a-c219-4caa-b0a0-67f89a154504/Handlebar+alignment+tool.JPG Gallery - Turning A precision‑machined handlebar alignment tool produced for a bicycle repair company developing a custom solution to a niche setup problem. Manufactured from durable steel with accurately machined faces, reference surfaces and alignment features, this tool ensures consistent handlebar positioning during repairs, builds and adjustments. Designed as a one‑off prototype to support specialist workshop processes where no suitable off‑the‑shelf tool existed, enabling repeatable, accurate alignment for high‑quality bicycle servicing. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/174c3085-2bf2-4498-919e-0b82e10c1d70/Fireplace+door+repair+and+replacement.jpg Gallery - Turning A precision‑machined replacement hinge manufactured for an old fireplace with obsolete, unavailable original parts. The new hinge was recreated from worn samples and measurements, restoring full function while matching the style and proportions of the original hardware. Produced in durable steel with accurate turning, milling and fitting features, this one‑off component allows continued use and preservation of a heritage fireplace where no off‑the‑shelf replacement existed. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/9d8d8ce1-f169-4d84-a2ee-5f6534e15f74/Fire+staff+connector+2.JPG Gallery - Turning A precision‑machined fire‑staff connector designed and manufactured in‑house to securely join two staffs together. Made from durable steel with accurately turned diameters, threaded engagement and positive locking features, this custom connector provides a strong, reliable joint capable of withstanding repeated impact and rotational forces during performance use. Developed as a bespoke solution where no suitable off‑the‑shelf hardware existed, combining practical design with high‑accuracy machining for specialist fire‑prop applications. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/0fa58566-8e3a-4322-bbd8-29f7248bff76/Custom+washer.jpg Gallery - Turning A precision‑machined 1 mm washer/spacer produced for a bicycle headset to achieve exact bearing preload and alignment where standard spacers were unsuitable. Manufactured as a thin‑section component with accurate turning, facing and thickness control, this custom spacer provides the fine adjustment needed for smooth steering performance and correct headset setup. Created as a one‑off solution for a bicycle repair company tackling a niche fitment issue, ensuring reliable, repeatable results in specialist cycle servicing. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/c7d51a8c-08c9-4db0-b79f-c075755c7743/Bike+frame+repair.jpg Gallery - Turning A damaged, stripped thread on a bicycle frame drilled out and restored using a precision‑machined custom insert. The original threaded section was beyond repair, so the area was accurately bored, cleaned and re‑machined to accept a new steel insert designed specifically for the frame. The insert provides a stronger, longer‑lasting thread than the original, ensuring reliable clamping and safe assembly where no off‑the‑shelf repair option existed. This one‑off engineering solution allows the frame to remain in service and avoids the cost of replacement. https://www.dglengineering.co.uk/gallery/milling monthly 0.5 2026-02-27 https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/a24ef541-0964-4f32-84c0-a2ab0f893d0c/Aliminum+light+bracket.jpeg Gallery - Milling A custom‑machined aluminium bike‑light bracket produced to replace a broken plastic original. Designed for increased strength and long‑term durability, the new bracket was manufactured using a combination of manual milling, turning and CNC machining to achieve accurate geometry, clean edges and a precise fit to the existing light and handlebar mount. Created as a one‑off engineering solution for a bicycle repair application where the original part failed and no suitable replacement was available, providing a robust upgrade that restores full function and reliability. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/63f60b61-1c70-47e2-ab63-d1cf5d3eb6ad/Brass+bracket+for+handlebars.jpeg Gallery - Milling A batch of over 200 brass cast brackets machined to add a precision thread and clearance hole, using a custom 3D‑printed jig for fast, repeatable work holding. Each casting was accurately located, drilled and tapped to ensure consistent alignment across the full batch, overcoming the natural variation found in cast components. The combination of brass machining and bespoke fixturing allowed efficient small‑batch production with reliable, uniform results for specialist hardware applications. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/07f85263-4a68-46ca-b29c-5ac60ad9ffac/Brass+extrusion+nozzle.jpeg Gallery - Milling A custom brass extrusion nozzle designed, modelled and CAM‑programmed in Fusion 360 before being CNC‑machined to final dimensions. The part features accurately profiled internal geometry, clean external surfaces and a precisely controlled orifice size to ensure consistent extrusion performance. Produced as a one‑off prototype using high‑quality brass for excellent thermal and wear characteristics, this nozzle demonstrates the full digital workflow from CAD design through CAM toolpaths to precision CNC machining for specialist engineering applications. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/00016015-6ef9-403f-b646-9c52580d4a4d/Brass+thread+milling.jpeg Gallery - Milling The opposite end of the brass extrusion nozzle features a precision thread milled using Fusion 360 CAM and CNC machining. The external thread is produced with clean, accurate toolpaths to ensure a smooth fit and reliable sealing when installed. Machined from high‑quality brass for excellent thermal and wear characteristics, this end of the nozzle demonstrates controlled surface finish, accurate diameters and consistent thread form. Combined with the internally profiled extrusion geometry on the other side, it completes a fully custom, CAD‑designed component manufactured through a complete digital workflow. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/4dbbe3ad-527a-4d39-a13b-4de96777e80a/Brembo+brake+repair.jpeg Gallery - Milling A set of Brembo brake calipers with stripped mounting threads restored by drilling, re‑machining and installing precision Helicoil inserts on the manual mill. The damaged threads were accurately bored out to clean, true diameters before being tapped to accept stainless steel inserts, providing a stronger and more durable thread than the original casting. This repair returns the calipers to safe, reliable service where replacement parts were costly or unavailable, demonstrating controlled machining on safety‑critical components and precise alignment on the manual mill. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/840e845e-73fe-4b9c-92c1-e3634d614a1f/Plastic+CNC+machining.jpeg Gallery - Milling A custom plastic Delrin housing cover CNC‑machined from a solid block and programmed in Fusion 360 to achieve accurate profiles, clean edges and a precise internal cavity. The central brass insert was turned on the manual lathe to exact dimensions, producing a smooth bore and controlled shoulder for a secure press fit. The insert was then pressed into the housing to provide a durable, wear‑resistant interface where the plastic alone would not be suitable. This combination of CNC machining, manual turning and precision assembly creates a robust, functional component tailored to a specialist application where no off‑the‑shelf solution existed. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/9a95c8f1-0db1-46fb-b4cb-3edffced8ec8/Motorbike+cylinder+head+machining.jpeg Gallery - Milling A pair of motorcycle cylinder heads machined to reduce the sealing face and restore a true, flat surface for correct gasket compression. The heads were set up on the mill and skimmed with controlled, even material removal to correct wear, distortion and previous damage. This process ensures proper combustion sealing, improved reliability and accurate assembly on engines where replacement heads are costly or unavailable. A precise restoration job that keeps an older motorbike running safely and efficiently. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/f2eca17c-443e-4898-b29b-260398735ed9/large+machined+sprocket.jpg Gallery - Milling A custom sprocket machined from duplex stainless steel to replace an obsolete original part on a classic car. The worn or unavailable factory sprocket was reverse‑engineered and reproduced with accurate tooth geometry, controlled tolerances and a durable surface finish suitable for long‑term drivetrain use. Duplex stainless provides exceptional strength and wear resistance, making it an ideal upgrade for heritage vehicles where reliability is critical and replacement components can no longer be sourced. This one‑off machining project restores full mechanical function and keeps a vintage car on the road. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/efe3ceeb-8cbf-46e8-a143-e2e30b5be96d/IMG_3858.jpeg Gallery - Milling The DGL name engraved directly into aluminium using a precision CNC milling operation. The part is securely fixtured while a small‑diameter carbide cutter traces the lettering with clean, sharp toolpaths generated in Fusion 360. The engraving produces crisp edges and a consistent depth, giving a professional, permanent mark that reflects the workshop’s identity. This shot captures the accuracy of the CNC process and the quality of finish achievable when branding components or custom tooling. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/174c3085-2bf2-4498-919e-0b82e10c1d70/Fireplace+door+repair+and+replacement.jpg Gallery - Milling A custom‑machined fireplace hinge produced to replace an obsolete, worn original on an older hearth surround. The damaged hinge was measured, modelled and recreated in steel to match the proportions, pivot geometry and visual style of the original hardware. Machined with accurate turning, milling and fitting features, the new hinge restores smooth movement and safe operation while preserving the period appearance of the fireplace. A one‑off restoration part manufactured where no modern replacement existed. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/d0ba4e6a-9a09-4793-9ed1-2e27f40d2328/Connector.jpg Gallery - Milling A custom fire‑staff connector machined in‑house with a deep knurled grip section and two accurately milled flats for positive tool engagement. Produced from durable steel and turned to precise diameters before knurling and milling, this connector provides a secure, reliable joint between two staffs while allowing easy tightening and removal. Designed as a bespoke solution for performance equipment where no suitable off‑the‑shelf hardware existed, combining strength, usability and high‑accuracy machining for specialist fire‑prop applications. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/c877b672-3b10-4938-be12-781c603fd0f3/Fire+staff+connector.JPG Gallery - Milling A custom fire‑staff connector machined in‑house with a deep knurled grip section and two accurately milled flats for positive tool engagement. Produced from durable steel and turned to precise diameters before knurling and milling, this connector provides a secure, reliable joint between two staffs while allowing easy tightening and removal. Designed as a bespoke solution for performance equipment where no suitable off‑the‑shelf hardware existed, combining strength, usability and high‑accuracy machining for specialist fire‑prop applications. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/c7d51a8c-08c9-4db0-b79f-c075755c7743/Bike+frame+repair.jpg Gallery - Milling A damaged, stripped thread on a bicycle frame restored by drilling out the failed section and fitting a precision‑machined repair insert. The frame was accurately set up to ensure perfect alignment before the original thread was removed, then the bore was re‑machined to accept a custom steel insert turned to tight tolerances on the lathe. Once installed, the new insert provides a stronger, longer‑lasting thread than the original, allowing safe reassembly of components such as bottle‑cage mounts, derailleur hangers or suspension pivots. This repair keeps the frame in service where replacement parts or welding options were not viable. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/b4f000fd-a9ba-4925-a452-3956b603218b/Hook+knife+metal+progress.jpg Gallery - Milling A machining shot of the skydiving hook‑knife prototype during CNC milling, showing the aluminium body being profiled to form the internal cutting path and outer contours. The part is securely fixtured while a carbide end mill cuts the hook geometry, producing clean chips and a crisp surface finish. This stage captures the precision required to shape the protected cutting channel and ergonomic form, demonstrating the transition from CAD design to physical component as the toolpaths bring the safety‑critical prototype to life. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/e8d50b2a-c219-4caa-b0a0-67f89a154504/Handlebar+alignment+tool.JPG Gallery - Milling A custom‑machined handlebar alignment tool designed to ensure accurate, repeatable positioning of bicycle handlebars during servicing and setup. Manufactured from aluminium and steel with precisely machined reference faces, the tool clamps securely to the bar and stem to provide a fixed visual and physical datum for alignment checks. Produced as a one‑off workshop tool for a professional bike shop, it improves consistency, speeds up adjustments and eliminates guesswork where no suitable off‑the‑shelf alignment fixture existed. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/3dd6ae11-d4c6-4ad3-9b09-df2857be9744/Handlebar+alingment+tool.JPG Gallery - Milling A custom‑machined handlebar alignment tool designed to ensure accurate, repeatable positioning of bicycle handlebars during servicing and setup. Manufactured from aluminium and steel with precisely machined reference faces, the tool clamps securely to the bar and stem to provide a fixed visual and physical datum for alignment checks. Produced as a one‑off workshop tool for a professional bike shop, it improves consistency, speeds up adjustments and eliminates guesswork where no suitable off‑the‑shelf alignment fixture existed. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/83c97c44-55c3-46c1-a52a-68c61bc7a173/image-asset.jpeg Gallery - Milling A previously supplied handlebar alignment tool returned for correction after the customer identified that the original sizing did not match their specific bar and stem setup. The tool was re‑measured, re‑modelled and re‑machined to the correct dimensions, ensuring accurate clamping and reliable alignment during workshop use. The revised version features updated reference faces and a properly sized bore, with the aluminium body reworked on the mill and lathe to achieve a precise, repeatable fit. This repair demonstrates responsive, small‑batch tooling support where custom dimensions and real‑world feedback are essential for professional servicing. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/a22045a4-5ce7-4e11-b04a-efdd4a32d5c5/Press+tool+3.jpg Gallery - Milling Custom‑machined bearing presses produced for a professional bicycle workshop to ensure accurate, repeatable installation of headset, bottom‑bracket and hub bearings. Each press is turned and milled to precise diameters with smooth lead‑ins, parallel faces and controlled alignment to prevent damage during fitting. Manufactured from durable steel and aluminium for long service life, these tools provide consistent, workshop‑grade performance where generic presses lack the accuracy or fit required for specialist cycle servicing. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/e2e002cd-455e-4768-bd8c-90c3edec7c99/Press+tool+2.jpg Gallery - Milling Custom‑machined bearing presses produced for a professional bicycle workshop to ensure accurate, repeatable installation of headset, bottom‑bracket and hub bearings. Each press is turned and milled to precise diameters with smooth lead‑ins, parallel faces and controlled alignment to prevent damage during fitting. Manufactured from durable steel and aluminium for long service life, these tools provide consistent, workshop‑grade performance where generic presses lack the accuracy or fit required for specialist cycle servicing. https://images.squarespace-cdn.com/content/v1/676478d44d3bd93f60027b13/b293709b-d3ef-45f0-9163-4eb2c162eef3/Hook+knife+metal+1.jpg Gallery - Milling A prototype hook knife designed for skydiving safety equipment, machined as a one‑off development piece to test blade geometry, ergonomics and durability. The body was produced from aluminium and shaped on the mill and lathe to create a rigid, lightweight form with a protected internal cutting path. The hook profile was refined to allow clean, controlled cutting of webbing or lines in an emergency, while maintaining safe handling and minimal snag risk. This prototype demonstrates precision machining for specialist rescue tools where reliability, strength and ease of use are essential. https://www.dglengineering.co.uk/videos daily 0.75 2026-02-23 https://www.dglengineering.co.uk/videos/v/crank-pin-machining monthly 0.5 2026-02-27 https://www.dglengineering.co.uk/videos/v/engine-block-modification monthly 0.5 2026-02-27 https://www.dglengineering.co.uk/videos/v/facing-cylinder-head monthly 0.5 2026-02-27 https://www.dglengineering.co.uk/videos/v/bike-stand-extension monthly 0.5 2026-02-27 https://www.dglengineering.co.uk/videos/v/machining-steering-wheel-column monthly 0.5 2026-02-27 https://www.dglengineering.co.uk/videos/v/slow-motion-facing monthly 0.5 2026-02-27 https://www.dglengineering.co.uk/videos/v/midweek-batch-part-turning monthly 0.5 2026-02-27 https://www.dglengineering.co.uk/videos/v/crankshaft-webbing-machining monthly 0.5 2026-02-27 https://www.dglengineering.co.uk/videos/v/sprocket-key-way-broaching monthly 0.5 2026-02-27 https://www.dglengineering.co.uk/videos/v/duplex-sprocket-bore-machining monthly 0.5 2026-02-27 https://www.dglengineering.co.uk/videos/v/slow-motion-drilling monthly 0.5 2026-02-27 https://www.dglengineering.co.uk/videos/v/countersinking-hole monthly 0.5 2026-02-27 https://www.dglengineering.co.uk/videos/v/4rhe8e7535r2h2c92xa8dlf3twem2d monthly 0.5 2026-02-27 https://www.dglengineering.co.uk/videos/v/slow-motion-brass-turning monthly 0.5 2026-02-27 https://www.dglengineering.co.uk/videos/v/facing-plastic-part monthly 0.5 2026-02-27 https://www.dglengineering.co.uk/videos/v/plastic-machine-tapping monthly 0.5 2026-02-27